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959 Rear Footrest Removal Nightmare!

Discussion in 'Panigale' started by Gp80, Feb 18, 2017.

  1. So what I thought was a simple Job has turned into a bit of a nightmare, got 3 of the Allen key bolts out what hold the pegs on and the 3rd was solid , to the point my Allen key slipped and has now slightly rounded the head!! [emoji35]
    It's in the worse place possible and hoping someone has advice how to remove it [​IMG]


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  2. Doesn't look too badly rounded. I tend to use a hex bit in a ratchet spanner, then I can hammer the bit in and hold pressure to keep the bit in whilst I get someone else to do the twisting.
     
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  3. I had a hex bit but only a short one, I have some longer ones at work I might try so I can hammer it in better if that brings any joy


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  4. Smash a Torx bit in there, or an oversize Imperial one.
     
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  5. O/S Torx always works for me too... it cannot fail :Nailbiting:
     
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  6. That's my nxt option, not much room under there though to get a proper wack on it


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  7. hammer a t25 or whatever is slightly bigger in and turn once fully dented in.
     
  8. you could always try drilling? or even a chisel, angle the chisel (sharp one) and tap it on whatever edge is left, most cases it looses it to turn
     
  9. Take the wheel/hugger off to get a bit more access if needed.
     
  10. As Jolley mentioned, I found the best way to access the bolts was by removing the rear hugger.

    Spray WD40 on the bolt, sit your allen wrench in place and give it a few hits with a hammer. It should loosen up...
     
  11. I did take the hugger off which helps, I've sprayed it and will let it soak, I'll bring sone torx bits home on Monday and try that, also got a bolt removal set which will grip round the outside of the bolt if I can get it in there!
    No much room for hammer chisel etc!!
    It must come out!!!


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  12. Worst case is take the subframe off.... if you have to destroy the heat shield I think I have a spare one.
     
  13. If it is properly seized (which it probably isn't on such a new bike) i would suggest tightening first then slackening. If you tighten you crack it and then usually back off easier
     
  14. Another top tip is get a soldering iron and hold it on the bolt head for 5 mins or so till it's hot and try it.

    That's works trust me - especially if thread lock is involved..
     
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  15. I think the main problem is the rounded Allen key bolt, torx bits or bolt remover if I can get it in


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  16. When you eventually remove it, replace it with something having less of a swiss cheese property, such as a decent A2 grade stainless bolt.
     
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  17. Success!! Borrowed a T40 torx bit got in nice and tight and ta da!!! [​IMG]


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  18. Phew, I said it always works, can keep on saying that now :D
     
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    • Agree Agree x 1
  19. Thanks for your advice guys [emoji106]


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