Featured Cagiva V-raptor Refresh....

Discussion in 'Builds & Projects' started by Andy Bee, Sep 15, 2024.

  1. So as threatened, I thought I'd start a restoration thread of my V-Raptor and I have to admit I'm gonna be as interested as anyone else to see how it progresses :grinning:

    60k all weather commuting miles take a lot out of a motorcycle....
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  2. Good luck, looks like it’s been at the bottom of the sea for a while. I had one of these for a few years, loved it.
     
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  3. Drained the both the fuel and the coolant. It looks like the (plastic) tank has 'expanded' a little as the front bolt holes don't line up. It's a common issue but I reckon not too difficult to resolve. I'll buy a couple of mill off the seat base to allow the tanks mounting cradle to be pushed back a couple of mill.

    Oh and would you believe it more rust.... all of which I have now covered in ACF50 to hopefully stop it getting worse.

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  4. I nearly bought a Raptor Xtra last year cheap but while I was busy asking questions it got snapped up! Gotta love that motor tho!
     
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  5. Ooo... I've reached the heady heights of a featured thread :D

    I'm not looking to completely strip him down just yet because a possible house move may be in the offing next year so would like to leave at least a rolling chassis.

    So thinking aloud what to remove next... carbs/FI, loom, brakes & bodywork. The latter of which could make for a nice winter job prepping for paint.
     
  6. Removed the right hand side footrest hanger and attendant brake caliper & gubbins. And lo & behold more rust on the frame...

    The rear brake was always a pain to bleed out and I've only just realised the two threaded holes in the caliper are the same size & pitch so I could have moved the supply to the lower port & the nipple to the upper.

    Did feel a little smug mind, in thinking to nip off the caliper bolts holding the halves together before removing it from its mounting plate.

    The last little low speed tumble (when I ran over a number plate in the road) had bent the brake pedal but I can now see it also bent it's pivot bolt.

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  7. However I didn't feel the same level of smugness after realising getting the pistons out would be a pain without the proper tool or even if knowing whether they were seized or not... so I reassembled the brake circuit & pumped 'em out.

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  8. It's not a Sunday so how can it be bath time...

    The after photo shows bits & bobs of corrosion on the calipers bodies but the internal faces & piston seal recesses are as clean as. I cleaned up the switch bolt manually with wet & dry and although it hasn't come up shiney shiney I'm still gonna keep & use it. Same with the other bolts as I'm loathed to just buy new stuff and bolt them on.... plus, and call me an old romantic, these guys have had a tough but reliable life so I think they deserve a spruce up and gentle retirement days in the sun.

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  9. It's seems I've got a little carried away in my desire to retain/repair as many of the original parts as possible. Years back I'd cut away some styling fins on the left hand side panel to allow fitment of a different reg/rec and then did the same to the right side panel for matching purposes.

    You can buy replacement carbon fibre panels for £200 but I find them a little too gauche or there are some second hand ones also at £100 each (plus postage from Italy or some such). So I had a go at repairing them - 'good from far & far from good' does spring to mind but I reckon they'll suit the time served weary but smart look I'm aiming for.

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  10. Spent a couple of pleasant hours bimbling about removing, labelling & bagging all the bits & pieces that hold the front fairing and assorted gubbins together.

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  11. As per other thread spent a little time brushing di-electric grease on the bare connectors.

    Also have invested in some plastic storage boxes and am starting to fill them up. Too cold to do much else in the garage.

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  12. Oh dear... getting serious now. Have created & are maintaining an inventory spreadsheet of the various rubber grommets, spacers and bolts with their part numbers and possible suppliers etc.

    Also ordered a second hand sidestand mainly for the two springs that are unobtainium & I have no idea of their dimensions. The order was put in at 11:30 am on Monday & they arrived 14:30 on Tuesday - from Holland! And I've never figured out why sidestands do have two springs for :thinkingface:

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  13. The last seized footrest hanger bolt has finally been removed. I say bolt but really it was half a bolt after some idiot had years ago tried to drill it out and was only partially successful.... :rolleyes:

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  14. After an idle couple of weeks started disassembling the front brakes. Before removing them from the forks I checked I could undo the mating bolts and then cut out some blanking plates so I could pump the pistons out to ensure they are at least moving and should therefore be easier to remove when the caliper is apart.

    The nipple & line bolts felt a little too tight to go grunting them off so left them soaking in release fluid and these will have to wait for another instalment.

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