Stuck Gears! Help Me Before I Cry

Discussion in 'Technical Help' started by whittle, Jul 23, 2020.

  1. I have just rebuilt a bike. 1098 Sf
    On its first ever outing, downshifting it managed to get stuck into neutral.

    Physically impossible to move. could bend the rod/rearset before moving the layshaft on the box end

    got a van mate to bring it home.
    Pulled the generator side off and exposed the gear selector fork setup.
    It was stuck. Fixed that and in addition fitted ‘69924492A Fork selector spring overhaul kit’

    this worked or I thought it did

    Rode maybe 500 foot up the road and it’s done almost the exact same thing, although this time stuck into first

    I managed to free it which allowed me to ride back and around the block

    what can I do now to fix this again that will stop this from happening?

    [​IMG]
     
    #1 whittle, Jul 23, 2020
    Last edited: Jul 23, 2020
  2. Did you set the selector arm up properly?
    Were the forks worn/bent?
     
  3. I believe it was set properly. the forks were fine visually
     
  4. Had same issue with a 748, it was marginally incorrect alignment of the selector drum and fork on two occasions after replacing a worn selector arm (following advice on line to do it without using the setting tool), with the setting tool it worked perfectly 1st time. I think it needs to be more precise than some realise and if you get it right first time without the tool you assume that is a fool proof way of doing it, for me it wasn't.
     
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  5. Where can I source this alignment tool?
     
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