'93 900 Supersport Rebuild Thread

Discussion in 'Supersport (1974-2007)' started by Desmoquattro, Sep 10, 2015.

  1. I'm gonna rebuild my 900 SS over winter, with the intention of getting it on the road again next year.

    I was gonna start a thread, is here the best place for it?
     
  2. I'd say so. Especially if you post some pic's.
    When you say re-build, is that engine out of frame?
    I bought my IE in May 2013. Ran it through summer and took off road in October. Dismantled the whole thing. Got back on road May 2015. I found that if I did not set a time then nothing was rushed and time taken shows in the results. Also I could wait for parts on ebay etc and get the prices I wanted to pay.
    I'd never done a whole bike before and enjoyed the learning curve.
    I want to do another but dont think I could bear to part with this bike.
    Have not got room or SWMBO permission for two bikes.
     
  3. Will do loads pics to go with it, consider this the thread then. I bought bike in a sorry state in 2011. Rebuilt it ano to cut long story short painted frame and petrol stripped part of it...problem one. Problem two was oil burning which I think is the stem oil seals, just wasn't running great. I had put some trick bits on but I'll go over the rebuild in detail over winter and post up pics of the nice bits. Whilst engine was out of frame I am sorting the heads, cleaning them up etc and I have already got cylinders redone with nikasil. Basically I am only waiting on the frame to start as I an getting it painted just now. Should be finished very soon. Then I have to get some engine studs removed from block, welding to crankcase where historical damage was never fixed well before I had it and finally paint engine. Once this is done the bike should go together really fast as I have almost everything I need....it's cost me an absolute fortune and I could've got something far more expensive than an SS, but I love it and it's gonna be just how I want it. I've got heaps spares and extra bits. I've got enough to make another bike.....in the future.
     
  4. cool more piccys
    more rebuilds
    keep it coming we get bored over winter
     
  5. Always like an SS rebuild thread to follow : )
    Get loads of pics posted up fella, looking forward to this : )

    Ian.
     
  6. well you prob wont get much reaction on the Harley forum ;)
     
  7. There is a section for builds/projects, that's where my 400 thread is, but here's just as good.
     
  8. If nobody minds I'll leave it here?
     
  9. Current state of engine, making an engine stand and checking crank plug, which looks fine ( not sticking out at all)

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    • Like Like x 1
  10. Love a good build thread
     
  11. This turned up this week....

    Got some 2k paint, gonna get a local bodyshop to paint. Graphics coming from image works, seat pads and brackets on way from Ducati Glasgow.

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  12. Who's seat did you go for?

    Cheers Gaz
     
  13. Ricambi Weiss, was on offer on ebay. Considering their side panels too.....
     
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  15. Ha ha, does the welding need to look nice? First with a new welder, yet to get used to gasless.
     
  16. Ok, I picked my frame up today, and Ricambi-Weiss panels arrived. Bad pics done in a rush but will put more up to display the paintjob soon. It looks great and cant wait to get started.

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  17. Nice and glossy ! Looking forward to thr build.
     
  18. Started putting it together tonight. I had put screws in the threads, but i dont think its really needed for paint and stupidly i used some thread lock on a couple on the foot rest mounts that are gonna be a pain to get out. I was being extra careful that they would remain in through blasting etc. Shouldnt have bothered, couldve just chased thread of paint. Anyway, heres some pics of tonights work

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  19. Looking good, cut the screws down flush on the brace or they will catch on the tank.
     
    • Like Like x 1
  20. Thanks for the tip
     
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