Head exhaust stud/nuts

Discussion in 'Supersport (1974-2007)' started by Baldyboy, Oct 21, 2013.

  1. Having got my bike in its new home I have started to strip her down for the winter build/refresh. The lower cylinder area has obviously suffered from severe corrosion and the exhaust header studs/nuts were seriously bad. The nuts had corroded beyond help and a 13mm spanner was too big and they had rusted into the stud and flange. So I bought some bolt grips having seen how well these had worked for others. They pretty quickly did there job, but instead of removing the nut from the stud they have taken the studs out as well. You can see how badly corroded the nuts are and how they have split. Recommended Irwin bolt grips headbolt.jpg headbolt2.jpg

    headbolt.jpg

    headbolt2.jpg
     
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  2. female ribe bits are also very good for removing studs, worn allan bolts and corroded nuts.
     
  3. Got the exhausts off, and the lower cylinder collets are toast completely ruined eaten away
     
  4. are the collets still available as mine are shafted,i might make some stainless ones.
     
  5. No idea will find out soon enough, rear cylinder ones are fine so I have something to measure them against, but the lower ones came out in pieces
     
  6. Collets are still available :)
     
  7. My guess is I'm going to have a similar problem with my SL 1's they certainly look bad, the whole engine looks a Manky mess , but I've already restored one last year so this one should be a breeze not !
     
  8. I had the same thing today but not as bad as yours. Does anyone know the size and pitch of the studs?
     
  9. I eventually managed to chisel the nuts off and the studs were left undamaged, Result :smile:
     
  10. Studs, nuts and collets all still available from ducati
     
  11. I was just trying to avoid the ducati 200% mark up for a standard part. Done a bit of homework and an M8 x 37mm will do the trick :wink:
     
  12. Standard M8
     
  13. Don't use a standard stud, use one for high temp/exhaust stud application, otherwise you'll end up with rusted distorted stud in no time, which will be very difficult to remove without breaking. (nuts also)
     
  14. The studs are about £1.30 each ;).
     
  15. I mant standard M8 thread (because I couldn't remember if it is 1.00 or 1.25mm pitch.......) not material.........but stainless is not a good idea.......nuts yes, studs no.
     
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