996 996 Tidy Up

Discussion in '748 / 916 / 996 / 998' started by Robert Colliver, Jan 27, 2024.

  1. Not the first time.
     
  2. I’ve also got a ‘99 996 Monoposto. It has the steel subframe with pillion peg bracket mounts, I think that’s how the Billy Basic models left the factory. The only alloy subframes I’ve seen have been on SP, SPS models. My old 851 SP3 had a lovely aluminium subframe too.
     
  3. agree, common subframe with pillion fixings despite being a mono from the factory - still have mine. :upyeah:
     
    • Like Like x 1
  4. That sounds strange to me. Seen several 94-95 original mono 916 stradas that had a single subframe, with no pillion foot peg bracket mounts). For me, a mono seat on a bi subframe has always been a tell tale sign of a “wannabe” mono…

    Which, by the way, I never really understood. Biposto are as beautiful as monos, and come in very handy when your riding buddy’s Japanese bike gets foocked.
    Which tends to happen. A lot.
     
    • Agree Agree x 4
  5. The 996s came with biposto sub frame but single seat unit, but had the twin seat too.
     
    • Like Like x 1
    • Useful Useful x 1
  6. You are of course correct, the genuine Ducati parts catalogues for all the 916s clearly show different subframes for Monoposto/Biposto versions. The 1999 996 Monoposto catalogue is laid out the same and is also the parts catalogue for the Biposto. There are individual pages for either seat unit, only one page for the subframe/inner guard/pillion peg gubbins.
    The alternative Monoposto subframe was no more, other than the pretty aluminium ones on the SP/SPS.
     
    • Like Like x 1
    • Useful Useful x 1
  7. Just to throw some difference into the mix. MY2000 US 996Ss came with aluminium monoposto frames, 1 seat. No pillion accessories (basically SPS spec but with 996 engine) - so it's not as simple as "all 996s had pillion kit"
     
    • Agree Agree x 3
    • Like Like x 1
  8. Nothing is simple or cut and dried when taking about Italian motorcycles.
     
    • Like Like x 2
    • Agree Agree x 2
    • Funny Funny x 1
  9. Got a bit more done today, decided that, for now, it is going to be a quick refresh, to see what parts are needed, and what needs some tlc

    First on the agenda today was to finish off fixing the youngest sons aprilia, new parts ordered last week, delivered during the week, fitted today, and fully rebuilt, was a pig to start at first though, but, it eventually fired up :upyeah:

    Once that was done, get it out of the workshop, clean the table, spilled some petrol and some 2 stroke oil, didn't want it getting on the tyres, then get the 996 back on the table

    First job, sort out the kickstand, a previous owner had fitted an anti suicide stand bracket, unfortunately, it was not the correct one for this bike, new, correct piece ordered from the Bay of Fleas, arrived within a couple of days, fitted today

    Old bracket...
    20240211_145414.jpg

    New bracket
    20240211_145733.jpg 20240211_150017.jpg

    Next on the list, refit the clocks to the headlamp holder, forgot that the headlight relay bracket fixes to one of the clocks screws
    20240211_151911.jpg 20240211_162319.jpg

    Got all the wires connected, went to fit the headlamps, need to disconnect the wires, affix the block connectors to the headlamp frame, reroute the cables and reconnect the plugs

    Refitted the scabby/broken airbox, replacement has been arranged, and the air intake trumpets

    Sure there should be an O ring on there....
    20240211_162357.jpg

    Need to order some more parts, will be calling Jason at Ducati Coventry in the morning

    That's all for now, more to follow next weekend, unfortunately, I work away all week, so, I don't get the time during the week :sob:
     
    • Like Like x 8
  10. Yes, there is suposed to be an O ring on the inlet trumpet to seal it in the throttle body. Use a smear of grease to help it fit in and pull out.
     
    • Agree Agree x 1
  11. The other trumpets has the o ring, but, there is a cut in it, replacement parts have been ordered, hopefully, will be collecting Saturday
     
  12. Further evidence to support post #7.
     
    • Like Like x 1
    • Agree Agree x 1
  13. Trip over to Ducati Coventry this morning, new parts collected today, 4 new indicators, 2 new O rings for the air intake trumpets, and a new gear selector lever rubber

    Hopefully, will get around to fitting them tomorrow, and getting the bike looking like a bike again :joy: 20240217_134243.jpg
     
    • Like Like x 7
  14. Got a bit more done today, first on the list, clean up the throttle bodies and the trumpets ready to fit the new O Rings, one ring was missing, the other was damaged
    20240218_105947.jpg 20240218_110050.jpg

    New rings fitted, nice and easy, plus, the new ones are green, so you know they're good :D Rings lubricated to make fitting the trumpets easier

    20240218_110503.jpg 20240218_110703.jpg

    Next on the list, fit the new (old stock) full clutch cover, complete with new seal, the previous clutch cover was a hideous looking open cover, and the rubber seal was all perished
    20240218_111045.jpg 20240218_111144.jpg 20240218_112020.jpg

    Whilst in the area, I noticed that the neutral switch (?) Wire, has the plastic plug missing. According the the parts catalogue, the neutral switch has 2 wires, whereas, the one on the bike only has 1 wire
    20240218_112025.jpg

    Looks like the 'bodge-it and scarper' brigade has been here before, it has the battery clamp mod retrofitted :joy:
    20240218_112044.jpg

    The next job, fit a new gear selector lever rubber, the old one was missing
    20240218_135624.jpg 20240218_135726.jpg

    Next was to start refitting the air intake tubes, and the body panels

    Right side air intake, pretty straightforward, left side air intake, not so......

    Someone saw fit to reroute one of the coolant lines, the one that runs between the two expansion tanks, and had run it on the outside of the frame, thus, causing issues refitting the air intake tube, ended up removing the trumpets and the airbox again, to get to the clamp, and remove the pipe to route it the correct way, once all back together, the air intake went on pretty easily

    With those fitted, next was the nose cone and mirrors, took a few minutes to get it lined up, but, all good in the end
    20240218_140106.jpg

    That was enough for today, had to go out and try and teach the youngest son how to ride a geared bike, after he did his CBT on a rev and go shitter :joy:

    20240218_105947.jpg

    20240218_110050.jpg

    20240218_110503.jpg

    20240218_110703.jpg

    20240218_111045.jpg

    20240218_111144.jpg

    20240218_112020.jpg

    20240218_112025.jpg

    20240218_112044.jpg

    20240218_135624.jpg

    20240218_135726.jpg
     
    #55 Robert Colliver, Feb 18, 2024
    Last edited: Feb 18, 2024
    • Like Like x 5
  15. Thought I would give it a start, just to make sure I had the fuel lines on the tank the right way round :D

    Got to love the V (L) twin sound :D

     
    • Like Like x 10
  16. Well, the 996 is almost back together, just the main side fairings to refit, I decided to take advantage of the sub-zero temperature this morning, and get it out of the workshop, over the frosty grass, which has been waterlogged for the last month :upyeah:

    Had it sat on the patio, ticking over nicely, getting it warmed up, for a potential test ride later today, until it decided to take a pee all over the patio :mad:
    20240224_103138.jpg

    Once it had cooled off, I disconnected the cooling fan, and tested it with jumper wires direct to the battery, fan works fine

    Just having a coffee, a sulk, and a rethink for my next check for the issue :sob:
     
    • Like Like x 1
    • Love You Love You x 1
  17. Some of your coolant hoses clamps look rusty and pretty shitty. May be check the rubber underneath for cracks (and replace rusty clamps while you’re at it) ?
     
    • Agree Agree x 1
    • Useful Useful x 1
  18. Unusual colour for the alternator case - is it magnesium?
     
    #59 RickyX, Feb 24, 2024
    Last edited: Aug 16, 2024
    • Like Like x 1
  19. I’m going with the thermostat housing. :thinkingface:
     
    • Thanks Thanks x 1
Do Not Sell My Personal Information