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How To Turn A 999 Into A Sport Classic

Discussion in 'Builds & Projects' started by Connor, Dec 19, 2017.

  1. Like the 3/4 shot best due to the 6 wheelie bins stuffed in the corner?

    Noticed but was blaming paranoia :eyes::eyes::eyes:
     
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  2. It's a great effort and a lovely project but I still prefer the donor bike. You killed a perfect 749!
     
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  3. Thought it was a 999S ?
     
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  4. A 999 even
     
  5. Now to bodywork, The most f**k up's definitely happened here..


    I'll start off with the tank from Redmax ;
    IMG_20161125_155904.jpg

    I basically based the entire build of this tank fitting. Son of a diddly.
    IMG_20161125_160136.jpg IMG_20161125_155910.jpg
    I looked at alot of sport classic chassis but could never find measurements on a 999 upper rail on the trellis frame, It was painfully close to fitting..

    It was either take chunks out of the Redmax tank or.............make my own from foam.

    After lots of expanding foam and alot of measurements from the real tank, I think 3 failed attempts, this happened.
    IMG_20161205_102227.jpg
    IMG_20170116_213538.jpg


    I had planned to tip to make this a full fibreglass tank but after a quick google, Ethanol and Fibreglass aren't best buddies. It also gave me a chance to learn how to tig weld alloy which I've always wanted to do.


    IMG_20170213_220753.jpg IMG_20170213_221025.jpg
    I mocked up CAD (cardboard added design) and bought a used 1098 fuel pump base, Much easier to fit than the 999/7490 one. Amazingly what actually came was a Corse Dynamics $300 one, This was a good day, I'm sure the thing cost me like £60.

    IMG_20170221_230856_695.jpg IMG_20170218_172702.jpg IMG_20170222_204005.jpg
    Side pods add about 3 litres but look hideous on the welds..


    I settled on 17 litres like the R model tanks after taking approximate mpg calculations and the range I wanted. Quite interesting that the number varies so much online, I later figured out trackday guys posted the numbers too, Handy!

    IMG_20170306_203408.jpg IMG_20170306_204654.jpg

    IMG_20170421_130633.jpg
    done. With a very sexy filler cap from Merlin Motorsports.

    As you'll tend to see for the fuel tank to be fitted the subframe had to get made and the fibreglass cover so you know how big or smaller the tank has to be, Basically everything had to get done at once..

    onto the front and rear subframes..​
     
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  6. Was I supposed to read it as well as look at the pictures? I'm sure I saw 749 somewhere as I qickly scrolled down!
     
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  7. How come we have seen the finished bike before the build thread begins in anger :rolleyes: your supposed to seem to be progressing to an end result like my thread o_O:innocent:
     
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  8. Meh, potato potarto. Same outcome!
     
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  9. Shit's getting serious!
     
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  10. Nope!! Your are wrong sir, Nothing is permanent.

    All you would need is bodywork, new front and rear subframe, front was a race unit anyway and the rear was bent! and wiring. Nothing has been cut on the chassis.

    The early early plan was to make it easy to convert between this look and track 999 bodywork. Also.... The bike has been down the road many many times, the rear subframe was bend and it punched a hole in the termi system making it worthless, the waterpump housing also has massive scrapes!
     
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  11. Nice Garage eh Creamy! :eek:
     
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  12. So it was settled.
    I'd get the cheapest 749 base model I could find for £2000-£2500 and use the rest of the money for the project.
    See, I knew it was there somewhere. Maybe change the thread title to 'How to look for a 749, end up with a 999 and then turn that 999 in to a Sport Classic'.
     
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  13. Meh, whatever. for 749 read 999.
     
  14. Uni? Student or lecturer...
     
  15. Grooming alert!
     
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  16. Forgot to mentyion
    Good point actually I never said it, I assumed for the price point most would guess. Its a 2006 999s.....I think, with R suspension.
     
  17. Like a Tarantino movie
     
  18. Student! I'd be doing well to be a lecturer at one of the only uni's in the world that does Motorcycle Motorsport engineering at the tender age of 23!!
     
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  19. Most did :) it's S suspension
     
  20. Well.. If you read the whole thread and then ended up hating the bike I'd feel bad that I just wasted your time! aha
     
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