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RAD Style project - donor bike advice needed!

Discussion in 'Builds & Projects' started by chrisd, Sep 22, 2013.

  1. Did you buy the S4 off Ali? Nice project by the way :upyeah:
     
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  2. Chris, I have a 900 SS/IE engine for sale if you're interested ? It was part of a rebuild I was doing that got shelved. It's ready to bolt in and is all refurbished, pm me if you're interested and I can send you some pics.
    Ian.
     
  3. clever clever clever... :) enjoy !
     
  4. Hi Nick, no i bought it off a bloke called Dan
     
  5. Hi Andy,

    Sorry having a moment with pm! Did you receive my message? I tried to resend it.
     
  6. Hi all,

    Got the s4r forks installed in the st2 frame today.

    photo 5 s4r.jpg

    Then slotted the st2 forks in to the s4r so i can still move it around.

    s4r st2 forks.jpg

    Hoping to get the s4r swingarm in to the st2 frame within the next week.

    More pics and updates to come this week.

    photo 5 s4r.jpg

    s4r st2 forks.jpg
     
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  7. great thread
     
  8. howdy all,

    Finally got the swingarm ready to go in. Picking up a 900ssie engine next week with loom and airbox etc

    Anyone know if the s4r swingarm pivot will slot in to the 900ss engine?

    Cheers
     
  9. Evening all,

    Thought i'd better take refuge from the rain in the shed and get cracking with the build.

    Got the rebuilt 900ss ie engine in to the frame using the wooden stand the guy I bought the engine from built. Genius bit of kit!

    Swingarm drops in lovely, rear suspension bolted up nicely. Still waiting for newly ordered swingarm pivot if you're wondering why there is a steel punch running through!

    I'm having problems mating the 900ss throttle bodies to the inlet tubes. Anyone know if this is a known issue and what needs to be done to get it to fit??? photo 1.JPG photo 2.JPG photo 3.JPG photo 4.JPG
     
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  10. You get one in and when you try the other the first one pops out? They're a bugger aren't they!?

    Nice to see some progress, keep it coming.
    Darren
     
  11. Yeah the worst thing is i don't even know which way round the throttle bodies go!

    This pic shows them lined up with the throttle cable mech on the left hand side of the bike (if you're sitting on it) but the arm that holds the mech fouls the frame and they don't sit on the rubber mounts.

    If you spin them round the cylinder on the fuel system fouls the centre frame rail and again they don't fit.

    I'm assuming that the clean side of the butterfly is piston side and the dirty side is airbox side?

    Anyone offer any help? I bought these in bits so I didn't take them apart!

    Cheers

    photo.JPG
     
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  12. The throttle bodies fit with the cable linkage on the right hand side Chris, this is how it was on the SS/IE. As for the cross member on the frame I'm assuming the SS frame is different to the one you're using. You might have to cut out the cross member and re-weld it so it runs from top left to bottom right if that makes sense ? Pretty sure a few people on here have over come this issue before, projects looking good though
     
  13. ahh cheers mate, looks like the angle grinder is coming out again!
     
  14. Have also noticed the cross member on the SS/IE frame I had was a lot thinner than the one on your ST. The one you have looks to be the same diameter as the main frame tubes ??? could be why the throttle bodies aren't fitting... You should be able to sort it
     
  15. I don't know for certain but I'm 90% sure the 900SSie and ST2 TBs are the same, so they should fit (I once fitted 900SSie TBs on an ST2 motor). If that's the case there should be no need to mod the frame.

    If the SSie TBs absolutely won't fit then rather than start cutting why not chase down some ST2 TBs and intakes?

    Darren
     
    #56 iambadgerous, Jun 3, 2014
    Last edited: Jun 3, 2014
  16. nice one Darren, i do have the ST2 TBs and intakes from the original bike so i'll try fitting them tonight.

    I was worried that the TB's were different and that may updet the fuelling etc but sounds like they might be the same anyway.
     
  17. been a while since i last posted and lots has happened, the build id really starting to take shape now, here's some pics of whats happening at the moment. i removed the paint on the tank with the trusty grinder and bought a stainless quick filler cap. just need to remove that final strip of black around the lip and tidy up a few other area's. Need to lacquer it before it starts to rust though!

    Tank 2.JPG

    Tank 1.JPG
     
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  18. took a lot of boxes down to Mark at MADASL a while back and have spent the last 2 weekends down there, here is the mock up before the frame was cut down

    Mock up 3.JPG

    Mock up 1.JPG

    Mock up 2.JPG
     
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  19. frame is now cut and delugged, here's some more pics

    Bobbed bike image 7.JPG

    Bobbed bike image 1.JPG

    Bobbed bike image 2.JPG

    Bobbed bike image 3.JPG

    Bobbed bike image 4.JPG

    Bobbed bike image 5.JPG

    Bobbed bike image 6.JPG
     
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